FOOD PRODUCTION
In Summary:
  • Dynamic processes with variable recipes
  • Phased production
  • Supply Chain Management (SCM)
  • Batch traceability raw materials – finished products
  • Workplaces with large territorial dispersion
  • Processes with short delivery times
  • Optimisation of supply processes
  • Automation of deliveries to own stores
  • Shipping, sales through agents
  • Technological loss control
  • Control of perishability
  • Customer and supplier management
  • Multiple units of measure / item
  • Quantifiable attributes: concentration, density, weight and volume, etc.
  • Replaceable items
  • Diversity and new assortments
  • Multiple packaging and labelling
  • Inventory with mobile equipment, barcodes
  • Actual costs, costing at product level
  • Estimated cost / actual cost analysis by structure

Companies in the food production sector are faced with complex situations on a daily basis, generated both by regulations in the field, the dynamics of processes and the realities of day-to-day business.

The risks inherent in this type of business must be carefully managed to protect sensitive profit margins.

The EMSYS solution integrates production workflows into the company’s overall resources providing complete management of food industry-specific processes against mandatory standards and best practices. All processes are integrated from raw material acquisition to its reflection in the cost of the finished product.

It has a high degree of configurability, synthesizes information during the production process, optimizes raw material stocks, and maintains configuration history. Efficiently tracks orders throughout the production phases – release (generation of product-specific production orders), delivery, packaging, storage, and distribution.

Process redesign is done without stopping operational activities, any update becomes active in the production flow. The data is automatically loaded onto the new structures without disturbing the activity.

It has fast functionalities for specific processes and short delivery times. It provides management and tracking of specific characteristics of manufactured products.

From receipt, materials participating in the production flow, carry the supplier’s batch identification details and can be identified in the semi-finished or finished product. The batching of finished products is managed automatically by the system.

The continuous production flow requires that inventorying takes place without disrupting production processes and to meet this challenge EMSYS offers the possibility of real-time inventorying with mobile equipment of materials and products on various categories of interest down to batch level: management, product groups, item subgroups, stock accounts, item. The generation of inventory plus and minus documents is automatic.

Analysis tools are implemented for quick management decisions including what if on production, costs according to specific indicators which are managed in nomenclatures with the possibility of adaptation at the time of analysis: coefficients for transforming material values into production cost (concentration, density, volume, weight, yield, etc.), technological losses at the production phase level, the profitability of raw material collection versus direct purchases from suppliers, dynamic calculation formulas per process, exceptions highlighting, the evolution of the effective cost per product, knowledge at any time of customer orders for production estimation (today’s orders for tomorrow’s production), tracking of deviations from established norms, etc.

Cost control and profitability analysis for each phase/stage of production, by product, business line, department, product groups/subgroups, and partner can be performed at any time.