Discrete/Process Production Industry

b3lineicon|b3icon-gear||Gear

Industry Challenges

Discrete and process manufacturing companies operate in high-pressure environments where every delay, inconsistency or inefficiency can impact profitability, product quality, and the ability to meet customer expectations. Daily operations involve the coordination of planning, procurement, production and delivery processes—yet these are often disconnected and hard to manage.

Real-time visibility into stock levels, production progress and resource availability is frequently missing, which leads to poor control over both direct and indirect costs. Manufacturers struggle with traceability of raw materials and finished goods, difficulty maintaining equipment performance, and the inability to quickly adapt to demand changes or resolve quality issues. The lack of integration between commercial and operational flows only adds to the complexity.

In such a dynamic environment, the ability to respond fast, operate efficiently, and make decisions based on accurate, real-time information becomes essential.

b3lineicon|b3icon-bulb-gear||Bulb Gear

Proposed Functionality

  • Production planning: MRP I / MRP II, material requirements, capacity and resource planning;

  • Automated generation of production orders, internal and external work orders;

  • Technology recipes, routing sheets, time and consumption norms;

  • Batch and serial number traceability;

  • Inventory and internal logistics management;

  • Real-time monitoring of production progress;

  • Reports on production, yield, scrap, and material consumption;

  • Integration with procurement, sales and financial accounting processes;

  • Equipment and maintenance management (preventive, predictive, corrective);

  • Variant and custom order configuration management;

  • Intuitive interface accessible directly from the shop floor.

EMSYS delivers clarity, control, and efficiency at every stage of the manufacturing process, helping organizations become more agile, more profitable, and more competitive.

b3lineicon|b3icon-lifebuoy||Lifebuoy

What we help with

EMSYS is a comprehensive digital management platform specifically designed to address the real-world challenges of manufacturing organizations. It provides end-to-end visibility and control across the production lifecycle, from planning to delivery, enabling a unified and transparent flow of information.

With EMSYS, you gain:

  • Full traceability across materials, lots, processes and finished products;

  • Automation of planning, production launching, consumption tracking and reporting;

  • Seamless integration between sales, procurement, manufacturing and finance operations;

  • Detailed configuration and monitoring of recipes, consumption norms, product variants and production setups;

  • Advanced equipment maintenance management with dedicated preventive and predictive maintenance modules;

  • Real-time monitoring of shop floor performance indicators such as OEE, yield, and loss;

  • Rapid adaptation to operational changes without requiring custom development or causing process disruptions.

EMSYS empowers your teams with the tools they need to improve responsiveness, ensure product quality, control costs and increase operational agility.

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